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The Business of Fashion

Agenda-setting intelligence, analysis and advice for the global fashion community.

Fashion’s Plastic Addiction in Four Charts

Cheap and versatile polyester has underpinned both the fashion industry’s growth and its worsening environmental footprint. Efforts to switch to recycled fibre are stalled, new data show.
A woman and man wear clothes made from plastic bags.
Last year, increased volumes of plastic polyester propelled global textile production to record levels. (Shutterstock)
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Last year, global textile production grew to a record 124 million tonnes. The increase was largely the result of higher volumes of virgin polyester, which now accounts for nearly two-thirds of the total market, according to a report released last month by nonprofit Textile Exchange.

The fossil-fuel-based plastic material has come to dominate the fashion industry over the last 25 years, besting cotton on price, offering unparalleled versatility and helping to fuel substantial growth. Polyester is lightweight, durable, colourfast and dries quickly. The material is ubiquitous across brands and price points, often present as a blend even in products that appear to be made from natural fibres.

But the flood of cheap, plastic fashion is also an increasingly pressing environmental problem. Global polyester production is responsible for planet-warming emissions roughly equivalent to nearly 200 coal-fired power plants, according to a 2017 report by the World Resources Institute. Microplastics that shed off clothes in the wash are leaching into waterways, food systems and our bodies. Landfills around the world are overburdened with plastic fashion that will survive for hundreds of years slowly releasing toxins into the soil.

Governments are taking notice. California Governor Gavin Newsom closed out September by signing into law a bill that will make brands responsible for collecting and recycling old clothes. Similar measures are already under way in Europe. The UN is in the process of negotiating a landmark treaty on plastic pollution.

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But fashion has yet to find a viable alternative that can compete with polyester on cost and performance. Many brands have made commitments to shift to recycled polyester, but efforts to develop the market have stalled. Almost all of the recycled product currently available is made from plastic bottles, so it’s not tackling fashion’s waste problem at all. Worse, while old bottles can be recycled into new ones multiple times, once they’ve been transformed into fabric, their end destination is likely landfill. Meanwhile emerging textile-to-textile recycling technologies have yet to scale.

Here’s a breakdown of fashion’s growing reliance on polyester by the numbers:

Further Reading

Can Fashion Live Without Plastic? It’s Complicated

Last month, Boss’s runway show in Milan featured a trio of limited-edition jackets made using a new fibre designed to replace polyester. But untangling the industry from a material that has played a central role in its growth will be a tricky business.

Fashion Recycling’s Second Act

The nascent textile-to-textile recycling industry is emerging from crisis with fresh momentum, as Swedish pioneer Renewcell is rescued out of administration and Sri Lankan manufacturing giant MAS pledges to buy thousands of metres of recycled polyester.

About the author
Sarah Kent
Sarah Kent

Sarah Kent is Chief Sustainability Correspondent at The Business of Fashion. She is based in London and drives BoF's coverage of critical environmental and labour issues.

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